Custom-cut rubber mats – when is off-the-roll material worth it?

Flexible floor solutions for every requirement

Whether in the workshop, in the entrance area, in production halls or on the terrace – rubber mats as cut-to-size material offer a precisely fitting solution for the widest range of requirements. Instead of making do with standard sizes, production to individual dimensions enables a perfect fit to the space available.

Particularly as cut-to-size material, rubber mats are a flexible and often cost-saving option that convinces both functionally and visually. In addition to the precisely fitting adaptation, custom-made rubber mats also offer a large selection of designs, thicknesses and surface structures that can be specifically tailored to the respective requirements.

Advantages of custom-made rubber mats

A custom-made rubber mat not only offers an exact fit, but also numerous other advantages:

• Optimal use of the space – no unnecessary gaps or overhangs
• Slip-resistant surface for greater safety (see also non-slip rubber mats)
• Protection of the substrate against wear, moisture or soiling
• Individual material choice depending on the area of use (smooth surfaces, ribbed structure, studded profile)
• Weather and UV resistance for outdoor areas
• High sound insulation – ideal for machine rooms or sports areas
• Easy cleaning – even under intensive use

When is cut-to-size material particularly worthwhile?

Large-area applications

In industrial halls, gyms or at trade fairs, large areas often have to be covered. Cut-to-size material can be laid here with a precise fit and reduces waste. In addition, several strips can be joined seamlessly to create a homogeneous surface.

Irregular floor plans

Stair landings, sloping walls or awkwardly shaped rooms often make standard mats impractical. With cut to size, the mat fits exactly and offers continuous protection – even with complex floor plans.

Cost and material efficiency

Anyone who only needs a certain length or width often saves money with cut-to-size material and avoids unnecessary material leftovers. In addition, ordering according to requirements enables more sustainable use of resources.

Materials and versions

Rubber mats to size are available in various materials that differ in their technical properties. Natural rubber scores with high elasticity, abrasion resistance, very good cold flexibility (down to -40 °C) and is resistant to mechanical stress – ideal for heavily frequented areas. SBR rubber is inexpensive, durable and well suited to indoor areas as well as protected outdoor areas.

EPDM rubber convinces through its exceptional weather and UV resistance, resistance to many chemicals and a wide temperature range from -40 °C to +120 °C (more on this under EPDM seals).

Surface structures range from smooth coverings for easy cleaning to studded, grooved or waffle patterns for maximum slip resistance. Coloured variants or special markings can be used specifically to identify routes, safety areas or machine zones.

Custom production and cut to size – how it works

When ordering, you specify the desired length and width, often even to the nearest centimetre. The mat is then cut with precise cutting processes to ensure clean edges and exact dimensions. Many suppliers additionally offer bevelled edges, holes for fastenings, coloured edgings or special edge versions to make installation easier and improve the appearance. Custom-made cut-outs for columns, machine feet, cable feed-throughs or door areas ensure that the mat fits perfectly and no tripping edges arise.

For shipping, the mats are usually delivered rolled up or in handy cut pieces. For large projects, on-site adjustment by specialist personnel is also possible in order to cover even complex floor plans with a precise fit.

Areas of use for custom-made rubber mats

• Industry & trade: machine underlays, production areas, workbenches
• Sport & leisure: gyms, riding stables, playgrounds
• Private sector: garages, cellars, terraces, pet areas
• Vehicles: load areas of vans, boat decks, trailer floors

Care and service life

Rubber mats are easy to care for. For cleaning, vacuuming or sweeping is usually sufficient, and for heavier soiling a damp wipe. High-quality mats can remain in use for many years without losing their functionality – even under intensive use. Tips for longevity can also be found in our article Care of rubber mats. The right storage before use and the use of suitable cleaning agents further increase the service life.

In conclusion

Custom-made rubber mats are worthwhile wherever exact fits, high load capacity and long durability are required. They not only offer visual advantages, but also ensure safety, protection and a clear improvement in room utilisation. Above all as cut-to-size material, they score with maximum flexibility, a large variety of materials and structures as well as easy processing.

In combination with a professional selection of the material, the right surface structure and careful care, custom-made rubber mats are a sustainable, economical and long-lasting solution for almost every area of application.

FAQ

What advantages does cut-to-size material have over standard sizes? You get an exact fit, save material and reduce costs through less waste.

Can I also use custom-made rubber mats outdoors? Yes, EPDM rubber mats in particular are weather- and UV-resistant.

How thick should a rubber mat be? That depends on the area of use: for walkways, 3–5 mm is often sufficient, while for machine underlays or heavy loads a thickness of 8–10 mm or more is recommended.

Are custom-made rubber mats more expensive than standard sizes? Not necessarily – the exact cut often eliminates material surpluses, which can put the costs into perspective.

Which surface structure is suitable for which area of use? Studded or grooved profiles are ideal for areas at risk of slipping, while smooth surfaces are suitable for hygienically sensitive areas such as food processing or laboratories.

Our rubber sheets

For industry and trade, we offer a wide variety of rubber sheets.

SBR rubber sheet

Our high-quality SBR rubber sheet (styrene-butadiene rubber) is the solution for numerous industrial and commercial applications. This rubber sheet is manufactured from first-class styrene-butadiene rubber and stands out through its outstanding physical properties.

EPDM rubber sheet

Discover the versatility and reliability of our EPDM rubber sheet, which is manufactured from ethylene propylene diene monomer (EPDM). This high-quality elastomer solution has been specially developed to meet the most demanding industrial and commercial applications.

NBR rubber sheet

The NBR rubber sheet is a high-quality industrial product that has been specially developed for applications where excellent resistance to oils, greases and various chemicals is required.

Viton rubber sheet

The Viton rubber sheet is a high-quality technical product that is used for a wide range of industrial applications. Manufactured from fluoro rubber (FKM), it offers outstanding properties that make it the ideal choice for extreme conditions.

FKM rubber sheet

The FKM rubber sheet is a high-quality technical product that is ideal for use in demanding industrial applications. Made from fluoro rubber (FKM), it stands out through a wide range of outstanding properties that make it the optimal choice for extreme operating conditions.

Silicone rubber sheet

The silicone rubber sheet is a first-class technical product that has been specially developed for applications that place high demands on temperature resistance and flexibility.

PUR rubber sheet

The PUR rubber sheet, made from high-quality polyurethane, is a technically advanced product that has been developed for applications that place the highest demands on abrasion resistance and mechanical load capacity.

Neoprene rubber sheet

The neoprene rubber sheet, manufactured from high-quality chloroprene rubber (CR), is a versatile technical product that is ideal for a wide range of industrial and commercial applications.