Plastic processing

Plastic processing is a central component of modern industrial processes. As experienced experts in this field, we offer you innovative solutions tailored to your specific requirements. Our aim is to achieve high-quality results through precise engineering and sound know-how.

What is meant by plastic processing?

Plastic processing refers to the manufacture, machining and finishing of plastics into ready-to-use products. This process encompasses various methods such as injection moulding, extrusion, thermoforming and blow moulding. Each of these steps is designed to bring plastics into the desired shape and to optimise their functionality.

The advantages of plastics

Plastics are versatile in use and are characterised by their flexibility, light weight and resistance. They are used in industries such as automotive engineering, medical technology, the packaging industry and electronics. The most important advantages include:

• Low weight: Ideal for applications where weight matters.
• Maximum adaptability: Can easily be adapted to individual requirements.
• Cost efficiency: Efficient processing reduces production costs.

Some examples of how plastics are processed

• Injection moulding: This is one of the most common methods of plastic processing. Molten plastic is injected into a special mould (injection moulding tool) and cools and solidifies in it to obtain the desired shape. Injection moulding is often used to manufacture complex parts with high precision and in large quantities.
• Extrusion: In extrusion, molten plastic is pressed through a die to bring it into a specific shape. Extrusion is frequently used to manufacture plastic pipes, profiles, films and sheets.
• Blow moulding: This method is used to manufacture hollow plastic parts such as bottles and containers. Molten plastic is placed in a mould and inflated from the inside with compressed air to create the desired shape.
• CNC machining: Computer Numerical Control (CNC) is a method in which plastics are precisely cut, milled or drilled using computer-controlled machines to produce complex shapes.
• Thermoforming: Here, a plastic sheet is softened by heating and then drawn over a mould to obtain the desired shape. Thermoforming is often used to manufacture packaging, containers and housings.
• Welding: Plastics can also be joined by welding, either by heat, ultrasound or chemistry. Welding is used to join or repair plastic parts.

Machine cut to size

In plastic processing, machine cut to size is an indispensable step. With methods such as waterjet or laser cutting, plastics are brought into the desired shape efficiently and precisely. Our modern machines enable fast and reliable results that meet the highest quality standards.

Automated cutting methods not only offer high accuracy, but are also economical and repeatable. Whether one-off or series production – we deliver consistently high-quality results tailored to your requirements.

What is CNC milling?

In plastic processing, CNC milling is one of the most precise methods for manufacturing plastic parts individually. With computer-controlled CNC milling machines, even complex geometries can be implemented efficiently and accurately. The technology is ideal for the manufacture of precise components in a wide variety of sizes and shapes.

What is waterjet cutting?

Waterjet cutting is a method in which plastic materials are cut using a high-pressure waterjet without heat generation. This is gentle on the material, and precise, clean cut edges are produced – an ideal method for sensitive or heat-sensitive plastics.

What is laser cutting?

In laser cutting, a concentrated laser beam is used to cut plastic materials precisely. Depending on the material and requirements, CO2 lasers, fibre lasers or YAG lasers are used. This method is particularly suitable for filigree and complex shapes. More information about CO2 laser cutting can be found on our page.

What makes a CO2 laser machine?

A CO2 laser machine is a central component of modern plastic processing. It enables precise cut pieces which, thanks to the integrated cooling system, are gentle on the material. From prototypes to series production, this technology offers versatile applications and the best results.

What is industrial 3D printing?

Industrial 3D printing has developed into a key technology in modern plastic processing. With this additive manufacturing method, we can produce plastic parts quickly, precisely and cost-effectively. Whether prototypes or series production – we offer you the right solution for your requirements.

Sustainability in plastic processing

An increasingly important topic in plastic processing is sustainability. We rely on environmentally friendly methods that promote the use of recycled materials and resource-saving technologies. Our approach encompasses:

• Recycling: Reuse of production waste.
• Material optimisation: Use of bioplastics and sustainable alternatives.
• Energy efficiency: Use of modern machines with low energy consumption.

Why work with us?

Our many years of experience and our comprehensive know-how in plastic processing make us the ideal partner for your project. We offer you:

• Individual advice: Analysis of your requirements and development of tailored solutions.
• The highest quality standards: Strict quality controls at every production step
• Flexibility and reliability: Fast adaptation to new challenges.

Difference between plastic machining and plastic processing

The difference between plastic machining and plastic processing lies in the respective activities and processes that are carried out with plastics:

Plastic machining

Definition: This refers to the mechanical finishing of plastic parts that have already been manufactured.

• Milling
• Turning
• Drilling
• Grinding
• Sawing

Application example: A plastic block is brought into a desired shape using machines, or an already injection-moulded component is adapted.

Aim: Optimisation or adaptation of finished parts to specific requirements.

Plastic processing

Definition: This refers to the manufacture of plastic products from raw materials such as granulate or powder.

• Injection moulding
• Extrusion
• Blow moulding
• Deep drawing
• Pressing

Application example: A bottle or a housing part is manufactured from plastic granulate by injection moulding.

Aim: Shaping and manufacture of products from plastics.

Plastic machining: Mechanical finishing of finished plastic parts.

Frequently asked questions about plastic processing

What are the main areas of application of plastic processing?

Plastic processing is used in almost all industries, including automotive engineering, medical technology, the packaging industry, construction and electronics.

Which plastics are best suited to processing?

The choice of material depends on the application. Frequently used plastics are polyethylene (PE), polypropylene (PP), polycarbonate (PC) and polyvinyl chloride (PVC).

Is plastic processing sustainable?

Yes, with modern technologies and sustainable materials we can offer environmentally friendly solutions. Recycled plastics and energy-efficient processes are central components of our approach.

Do you have further questions or would you like to learn more about our services? Feel free to contact us for a non-binding consultation!