Thermosets in Heilbronn

High-quality thermosets

Are you looking for a specialist company in the Heilbronn region or anywhere in Germany that produces high-quality thermosets? Then we are the right partner at your side. You can also buy thermosets in Heilbronn from us. We have specialised in the manufacture and trade of engineering plastics. We also produce semi-finished products. Our customers include various industries from the industrial sector, located throughout Germany. To satisfy them, we use modern CNC machines and employ exclusively qualified and regularly trained personnel. We can therefore manufacture all standard plastics, engineering plastics or special plastics for you. Do you have questions about our services or products? Please get in touch with us so that we can advise you in detail. Simply tell us your requirements so that we can recommend the right material for you. In our facility in Heilbronn we naturally adapt to your specifications and requirements so that you can see the high quality for yourself. Furthermore, our deliveries are always on time, because we work efficiently, quickly and reliably for our customers when it comes to thermosets and other plastics in Heilbronn.

What can you expect from us?

In order to implement your requirements, we work exclusively with modern machines and equipment. The industries we supply include conveyor technology, mechanical and plant engineering, the automotive and food industries, but also medical and laboratory technology as well as the packaging industry. Companies in water technology, vehicle technology and shopfitting are also among our valued customers. You can therefore expect tailor-made precision in plastics machining and CNC machining from us. We manufacture plastic finished parts for you with the help of automation technology. It does not matter which technique we use — we temper, bend, polish, plane, saw, mill and use CNC turning when your projects are to be implemented. It is irrelevant whether we are to produce small or large series for you; we accept every order and also create custom productions and prototypes for you. Our only aids in this are the most modern CNC machines, because only in this way are we able to process standardised and special plastics professionally and precisely according to your wishes. When it comes to thermosets in Heilbronn, you get everything from a single source from us. We also produce plastic semi-finished products, construction plastics and engineering plastics according to your wishes. If you decide to commission our company or would like to buy thermosets from us, you thereby gain important competitive advantages, regardless of which industrial sector you work in. This is because we are adaptable and flexible when it comes to the trade in different plastics. You can therefore also always expect transparent handling of your orders from us. You always receive your workpieces from us in the best quality. You can rely on that. We would therefore be delighted to welcome your company as our customer too. All questions you have about our range of plastics we will of course answer gladly and comprehensively in the appropriate setting. So do not hesitate and get in touch with us today so that you can obtain high-quality thermosets from Heilbronn for your company.

Which products do we offer when it comes to the production or sale of thermosets?

As already mentioned, we always offer our plastics in the best quality. From us you can have hard paper laminates, epoxy resin laminates, cotton hard fabric, high-temperature laminates, PF CC 201-HGW 2082 and cotton hard fabric EP GC 202 manufactured and buy them. Since there are different carrier-resin systems, we are able to combine them. This has resulted in many new material qualities with regard to thermosets in Heilbronn. We match these to the respective technical specification or the special field of application. We want to fulfil your requirements in every respect when it comes to thermosets in and from Heilbronn. Talk to us so that we can make you a suitable offer. From us in Heilbronn you receive semi-finished products, for example rods, tubes, cut pieces, sheets or extruded profiles with regard to thermosets. We have a large warehouse in which we can offer a large selection of conventional thermosets in Heilbronn. So get in touch with us so that we can present the suitable thermosets from Heilbronn to you. Custom productions are of course also possible with us, so that we are also the perfect partner at your side in this respect. It does not matter where your company is based in Germany, because we supply customers throughout the country. From us you can, for example, order sheets and cut pieces. In this regard we offer many different semi-finished products. Find out about our technical laminates, which we offer in various qualities so that we can fulfil your requirements at all times. Even when it comes to large series. We process the cut pieces as quickly as possible so that we can dispatch them to you within the shortest time. Do you have questions regarding our thermosets in Heilbronn? Get in touch with us so that we can create a personal offer for you. Furthermore, you also receive tubes in the usual qualities from us. Numerous internal diameters are available for this, with which we can also implement your specifications. Best convince yourself of our technical competence in a personal conversation. We guarantee short delivery times, even when it is a large order. We deliver the tubes in accordance with various DIN standards so that we can cover all requirements. By creating an offer for you, you can already find out about our approach when it comes to thermosets in Heilbronn. Should you subsequently have questions about the various items, we will gladly explain these to you.

What else we can do for you with regard to thermosets in Heilbronn

We also produce rods to your requirements. The diameter varies, while the standard length is around 1,000 millimetres. The rods are wound coreless, pressed with the help of pressure and heat and then additionally compacted. We offer round tubes in various qualities so that these can also be used in mechanical and plant engineering. We are the partner at your side and offer high-quality thermosets in Heilbronn. We can also fulfil medical requirements in this regard. The thermosets in this area have a very fine fabric structure and are made from special resins. You can also rely on us for a precisely fitting production of your plastic parts. Have we made you curious? Talk to us so that we can find the right materials for you together, should you need rods. Extruded round profiles are also part of our range for you. Depending on the respective requirements, we additionally reinforce these. The materials used for reinforcement are arranged in the centre and ensure that longitudinal forces are absorbed. For optimal protection of the surface, it is also possible to provide the profiles with a non-woven fabric. Polyester resin is used as a multifunctional resin. However, there are also other types of resin that impress with temperature resistance and are resistant to corrosion. They also optimise the electrical properties. Furthermore, depending on the type of resin, smoke development and flammability can also be reduced. You decide which material is used for the structure of the profile. In order to realise the production of the profiles in various dimensions, we use a large number of efficient tools. Get in touch with us so that we can inform you about the various standard dimensions. Our company in Heilbronn advises you comprehensively about thermosets. We also work with a machine park that includes CNC-controlled systems and conventional machines. Special fixtures are also among our tools in Heilbronn so that we can carry out your component production. We also take on the production of individual parts and prototypes for you. We also manufacture complete series and large series for you. Our expert and competent employees use the latest techniques to process laminated materials. In doing so, we implement your requirements in every respect when it comes to the production of your components.

CNC machining and prototype construction in Heilbronn

In Heilbronn we also work with modern CNC systems, which are responsible for the highest precision in all components and implement your requirements. When it comes to CNC turning technology, we use driven systems, for example CNC milling technology. We also work with numerous CNC systems and implement milling in parallel with various axes in Heilbronn. We build prototypes and support your projects from the very beginning. Series production is also among our tasks. Thermoset is a hard polymer material that is often glass-fibre reinforced.

At high temperatures and/or pressure, the material cross-links through a chemical reaction. Once thermoset cures, it can no longer be reshaped. Thermoset is always used when high demands are placed on electrical insulating properties, heat resistance or chemical resistance. Parts made of thermoset are very dimensionally stable and retain their electrical properties and their resistance to organic solvents or their chemical resistance even at high temperatures. They therefore meet the fire protection class without halogen-containing flame retardants being required. Thermoset is processed by various methods, namely by pressing, injection moulding, transfer moulding and injection compression moulding. The material is also divided into different classes. These are free-flowing thermoset, Bulk Moulding Compound and Sheet Moulding Compound. Thermoset combines various advantages. Due to its low coefficient of thermal expansion, the material is highly dimensionally stable. The fire behaviour is advantageous. Thermoset is also chemical-resistant, tracking-resistant and abrasion-resistant. It is self-extinguishing and has good surface quality. Its dimensional stability is high, even under high load. It is suitable for specific uses and can also be used in vehicle construction. It is also used in electric rail vehicles as well as in mechanical and plant engineering.

Thermoset is divided into different classes

Thermoset can be divided into different classes. Among others, there are free-flowing thermosets. These are phenolic resins, bakelites, melamine resin, urea resins, epoxy resins and unsaturated polyesters. Free-flowing thermoset is in powder or granulate form. It is often tabletted for pressing processes and is very well suited to the injection process. The material can also be conveyed automatically. Bulk Moulding Compound, or BMC for short, is plastic made from polyester or vinyl resin. These materials are glass-fibre reinforced and have excellent mechanical properties. They are highly halogen-free flame-retardant and have outstanding electrical properties. Depending on the formulation, they meet the requirements of the DIN railway standard EN 45545-2. If zero shrinkage is added, the manufactured components are largely distortion-free. In order to manufacture BMC components, special processes are used, namely transfer moulding, pressing, injection compression moulding and injection moulding. The latter is carried out automatically. Fully automated injection moulding is the most economical way of processing BMC. With modern systems it is possible to encapsulate the components automatically. All reworking can also be carried out automatically.

Further processes that can be carried out with thermoset

Sheet Moulding Compound, or SMC for short, is the term for mats, which are moulding compounds made from glass fibres and resins. As a rule, these consist of vinyl resin or polyester. Such thermosets are usually processed by pressing. SMC thermoset is advantageous in various respects. It is mechanically highly rigid and strong. The thermal load capacity is also high. The weight of the material is low. Furthermore, the material has a high insulating capacity and good impact, tensile and flexural strength. The arc, tracking and dielectric strength is good. Due to these properties, this form of plastic is ideally suited to applications in the electrical sector. It is used for cable distribution boxes, electrical control cabinets and insulating sheets. There is no other material that can offer better insulating properties. Injection moulding is a very efficient process when it comes to the processing of thermoset. It is used to process free-flowing thermosets and to use special stuffing devices. Since we process thermosets with modern machines and equipment, we can implement your requirements optimally. When injection moulding machines are used, machine type and clamping force are of important significance. They are decisively responsible for efficient production. The use of conveyor technology and robots ensures that we can implement automated injection moulding operation. Thermoset injection moulding systems have different properties from normal injection moulding systems. Different controls, plasticising units and tools are required for these systems. The controls, injection units and tools differ greatly from thermoplastic injection moulding machines.