Formed parts

The Importance of Metal Formed Parts

Metal formed parts, also known as metal moulded parts or precision parts, are indispensable components in numerous branches of industry. Whether in the automotive sector, in mechanical engineering or in medical technology – they perform essential functions that require the highest precision and load-bearing capacity.

Modern forming processes such as sheet metal forming or punching and forming technology allow materials to be used efficiently and components with tailored properties to be realised.

Thanks to advanced manufacturing technologies, we ensure that every component meets the highest quality standards and guarantees a long service life.

Why Metal Formed Parts Are Essential

Metal formed parts are the basis of numerous technical applications and play a decisive role in modern industry. They enable lightweight, stable and durable constructions and are therefore indispensable from numerous areas.

Whether in vehicle construction for body components, in aviation for high-strength structural parts or in medical technology for precise instruments – formed parts are indispensable everywhere. The growing demand for efficient, sustainable and high-performance components requires advanced manufacturing methods that guarantee the highest precision and material efficiency.

Advanced Manufacturing Processes for Precise Components

Deep Drawing: Principle, Applications and Advantages

In deep drawing, a flat metal sheet is brought into a three-dimensional shape by a tool. This process enables the production of complex hollow bodies with high strengths and low material losses. Typical applications are found in the automotive industry for body parts, in packaging technology for containers and in medical technology for sterile housings.

The advantages of this process lie in the high material utilisation, the low post-processing and the possibility of producing thin-walled, lightweight yet robust components.

Bending: Techniques for Precise Angle Design

Bending is a mechanical forming process in which metal sheets or tubes are specifically brought into a desired shape. Various techniques such as free bending, die bending or roll bending are used here.

The use of modern CNC-controlled bending machines guarantees the highest repeat accuracy and exact angles. This technique is widely used in mechanical engineering, in support systems and in housing construction.

Punching and Embossing: Efficient Series Production

In punching, metal sheets are cut into shape by a tool press. This method is particularly suitable for mass production, as high volumes can be produced with minimal material waste.

Embossing additionally gives the components contours or surface structures. Typical applications are found in the electronics industry for circuit boards, in the automotive industry for metal cladding and in consumer goods production for robust housing elements.

Rolling: Seamless Metal Profiles and Their Areas of Application

Rolling is a continuous forming process in which metal is brought into a specific shape by rotating rollers. It enables the production of long metal profiles with high precision and uniform material density. This process is used particularly in the construction industry, in the manufacture of tubes, rails and metal profiles.

It is characterised by high efficiency, material savings and excellent reproducibility.

Forging: High-Strength Formed Parts for Extreme Loads

Forging is a forming process in which metal is pressed into the desired shape under high pressure. This process produces components with particularly high strength and toughness. Forged components for safety-critical applications are used in particular in aerospace, in mechanical engineering and in the automotive industry.

The advantages lie in the improved material structure, the increased service life and the possibility of producing highly loadable components.

CNC Forming Technology: Automation for the Highest Precision

CNC-controlled forming technology enables the automated and highly precise production of formed parts. Thanks to state-of-the-art machine controls, even complex components can be manufactured with tight tolerances.

This leads to a reduction in errors, higher efficiency and reproducible quality. CNC forming technology is of decisive importance particularly in medical technology, electronics manufacturing and the aviation industry.

Hybrid Processes: Combination of Forming and Machining

Hybrid processes combine the advantages of forming technology with machining technology. For example, a component can first be brought into its basic shape by deep drawing or forging and then machined to exact dimensional accuracy by CNC milling.

This enables optimal utilisation of the material properties while at the same time achieving the highest precision. Such processes are used in the manufacture of precision components for medical technology, the automotive industry and mechanical engineering.

Automation in Forming Technology

The use of automation and robotics plays a decisive role in modern metal forming. CNC-controlled machines can significantly increase repeat accuracy, production speed and quality. Our production lines are designed for high efficiency, so that both single units and large series can be produced reliably and economically.

As a result, our customers benefit from consistently high quality and short delivery times.

Advanced Manufacturing Technologies

In addition to classic forming techniques, we increasingly integrate innovative manufacturing processes such as additive manufacturing and hybrid forming technologies. These make it possible to realise complex component geometries with minimal material usage and maximum stability.

Through these new manufacturing possibilities, we can respond even more individually to customer requirements and offer tailored solutions.

High-Quality Materials for Every Requirement

The Right Material Choice for Your Application

The choice of the right material is decisive for the functionality and durability of a component. Stainless steel is characterised by its corrosion resistance and high strength, while aluminium offers low weight combined with high stability.

Copper impresses with its excellent electrical conductivity and is particularly suitable for electrotechnical applications. Brass combines decorative appearance with functional properties, which makes it ideal for numerous applications. In addition, modern copper-aluminium composite materials are used, which enable an optimal combination of electrical conductivity and weight savings.

This targeted material selection ensures that our formed components function reliably even under demanding conditions.

Coatings and Finishes

In addition to choosing the right material, surface finishes are essential in order to further improve the functionality and durability of the formed parts.

We offer various coating processes, including powder coating, galvanisation and anodising. These processes not only contribute to the visual refinement of the parts, but also improve their resistance to corrosion, abrasion and chemical influences.

Sustainability and Environmental Aspects

Sustainability plays a decisive role in modern production. We rely on resource-saving processes in order to optimise material usage and minimise waste. Recyclable materials and environmentally friendly production methods help to reduce the ecological footprint.

At the same time, innovative manufacturing technologies improve energy efficiency and help to reduce CO₂ emissions. Our goal is to produce high-quality metal formed parts without neglecting environmental standards.

Circular Economy and Material Recovery

An essential component of sustainable production is the reuse and recovery of materials. Our manufacturing processes are optimised in such a way that waste and production scrap are minimised and recycled materials are effectively reused. As a result, we not only reduce material consumption, but also make an important contribution to the circular economy.

Your Advantages with Our Metal Formed Parts

With Martan Metall you benefit from a wide range of advantages:

• Highest precision: Thanks to state-of-the-art manufacturing technologies
• Individual solutions: Tailored components according to customer requirements
• Efficiency and economy: Optimised manufacturing processes for cost-efficient series production
• Sustainability: Environmentally friendly materials and energy-efficient production
• Flexibility: From prototype construction to large-scale series – everything from a single source

Rely on the proven quality and precision of Martan Metall. Let our experts advise you and benefit from individual solutions for your applications. Contact us for a non-binding conversation!